BYU IsoTruss technology makes for ultra-light bike - BYU News Skip to main content
Intellect

BYU IsoTruss technology makes for ultra-light bike

With a frame that's lighter, more aerodynamic and less breakable than many top-of-the-line counterparts, a new bicycle built by Brigham Young University engineers may soon change the face of cycling.

Made from carbon fiber intertwined with Kevlar string, the bike's frame employs civil engineering professor David W. Jensen's IsoTruss -- a cage-like, open tubular lattice that optimizes the inherent strength of reinforcing pyramids and triangles.

"The team's goal was to shrink the IsoTruss structure, which has been proven to work well for large-scale applications, from between 5 to 18 inches to about 1 inch in diameter," said Jensen. "Everybody involved has done a great job of accomplishing just that."

In 2002, the technology was licensed to Brigham City company IsoTruss Structures Inc., which uses it to build structures as strong as steel without the weight, like meteorological instrumentation towers and self-supporting utility poles.

As IsoTruss Structures works to market the technology, BYU researchers continue to test and develop new ways of applying it.

Tyler Evans, a senior in manufacturing engineering technology who worked on turning the IsoTruss into a bicycle, says the new geometry of the BYU bike frame generates double-takes on the mountainside, but is responsible for a cycle that's as light as, and stronger and more aerodynamic than some of the best traditional carbon-fiber mountain bikes on the market.

"This frame weighs in at 3 ¼ pounds, and we're confident the next one will be less than 3 pounds," says Tyler, also a mountain bike enthusiast. "That's a big deal in the cycling world."

Bigger yet, the BYU engineers are working to reverse the reality of "light bike, heavy price" by streamlining their manufacturing process to make ultra-light racers -- normally priced in the "$5,000 and over" range -- more affordable for cyclists everywhere.

Related Articles

data-content-type="article"

Student inventors help BYU rank as a top U.S. university for newly-issued patents

May 12, 2025
Brigham Young University was just ranked as one of the Top 100 universities in the nation for most issued patents. But the new ranking from the National Academy of Inventors isn’t the story for BYU; it’s who holds the patents.
overrideBackgroundColorOrImage= overrideTextColor= promoTextAlignment= overrideCardHideSection=false overrideCardHideByline=false overrideCardHideDescription=false overridebuttonBgColor= overrideButtonText= promoTextAlignment=
data-content-type="article"

BYU research: Your beliefs about money may reveal clues about your relationship

May 07, 2025
Everyone holds their own beliefs about money – what it’s for, how much we need and how to use it. But a new study from researchers at BYU says personal beliefs about money also shape the health of your relationship.
overrideBackgroundColorOrImage= overrideTextColor= promoTextAlignment= overrideCardHideSection=false overrideCardHideByline=false overrideCardHideDescription=false overridebuttonBgColor= overrideButtonText= promoTextAlignment=
data-content-type="article"

BYU business professors find ‘margins of error’ in workplace correlate with unethical behavior outside workplace

April 29, 2025
Tolerance standards may lead to better outcomes in the workplace, but researchers from the BYU Marriott School of Business recently published a study in the Journal of Business Ethics showing a paradoxical effect in other ethical domains.
overrideBackgroundColorOrImage= overrideTextColor= promoTextAlignment= overrideCardHideSection=false overrideCardHideByline=false overrideCardHideDescription=false overridebuttonBgColor= overrideButtonText= promoTextAlignment=
overrideBackgroundColorOrImage= overrideTextColor= promoTextAlignment= overrideCardHideSection=false overrideCardHideByline=false overrideCardHideDescription=false overridebuttonBgColor= overrideButtonText=